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Old 03-03-2020, 05:42 PM   #3
dgbint
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Join Date: Apr 2003
Location: Melbourne, VIC, Australia.
Posts: 991
5 yr Member HT/PT Owner
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Hi

It was a fairly well known problem.

Yes, you can replace the gearbox.

Or, you can fix it.
The tri-lobal plate on early models was a little weaker than needed.
If a glider bumped a kerb, yes the plate could bend a little and give you the result you describe.

To fix it you need a big tool, and a gentle hand.
A big wrench, tire lever, fencing bar, crow bar, names vary in different places.

Lie the Segway on the best wheel.
Observe the high and low points ( a long spirit level may assist ) of the skew wheel.
Gently pry the lowest point up a bit.
Re-measure and repeat.
You may need to nudge it several times to get it close to parallel and straight.

If other wheel is bent also ( which is likely ) then flip it over and repeat.

Then maybe back again to the other side.
You will home in on the solution.

Remember the wheels are plastic ( tough plastic but plastic nevertheless) so use gentle force. I repeat, gentle force.

If this works for you, then please donate $10 to the charity of your choice.



In addition, there is an elastomer between the drive motor and the gearbox input.
These do wear, and can give you a less than ideal ride.
I assume you can still buy them from a dealer.
They should be cheap enough, just a bit messy to install ( remove gear box ).

Michael
www.dgbint.com
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