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Old 06-09-2014, 07:42 PM   #11
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When you remove the old elastomers, observe how they are oriented in the coupling. There is a right way and wrong way to install them. One side of the elastomer has little shoulders (barely noticeable) that fit into notches on the back of the plastic coupling.
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Old 06-09-2014, 08:09 PM   #12
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Thanks Pete, I read about that in an old thread here, prob'ly one of your old posts (can't remember who mentioned it, but understood its importance). The parts are on their way, so I hope to be mobile in just a day or two. While I wait, I'm cleaning and maintaining - and copious pouting because I can't glide until the parts arrive. Friends are great and willing to go to the store for me, etc. But I hate depending on others.

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Old 06-10-2014, 05:22 AM   #13
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Make sure the female coupling (the gear box side) is not damaged, looks from the photo it doesn't look that good, if the cupeling has a little free play from the metal gear box input shaft, it need to be replaced as well


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Old 06-10-2014, 05:34 AM   #14
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The lower coupling is the worn out part




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Old 06-10-2014, 12:03 PM   #15
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Both couplings seem to be in good shape. There is sticky/gummy residue over them, but I will clean everything well before putting the new elastomer on (Steve and his "mechanic" called it an elastomer). Think I can clean everything with alcohol? Something else better?

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Old 06-10-2014, 12:32 PM   #16
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I like to use Simple Green for cleaning unknown plastics. Alcohol can be safe for some plastics, damaging to others. Acetone melts ABS plastic.
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Old 06-10-2014, 01:36 PM   #17
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I have some Simple Green. Thanks.

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Old 06-10-2014, 10:25 PM   #18
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I got the "elastomer kit" today. I didn't get it until just a few moments ago because it was delivered to my neighbor. I expected only to get the rubbery part that fits over the plastic (nylon?) gear, but I got both parts.

Click for full-size.


I can remove the old neoprene sleeve (I really don't know what these parts' real names are) from the original gear, but since I have the plastic gears, I might as well change those too. Not sure how to remove them though. I'm guessing the gear is just pressed on, but I want to be careful about removing it from the hexagon shaft.

Any suggestions?

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Old 06-11-2014, 07:49 AM   #19
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since you have the whole kit you might replace the male plastic hub as well, it is just pushed on and shouldn't be too hard to pull off, however we do have a extractor kit, it's just a self made three piece metal hook, which grab the hub on three points for easy removal.


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Old 06-11-2014, 07:51 AM   #20
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It's ok to use two flat screwdriver to ply it out, don't worry about damaging the outgoing part as you are replacing it anyway.


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